ALPHASCREEN Round Separator

ALPHASCREEN Separator Operation

ALPHASCREEN In The Mill

ALPHASCREEN Assembly

ALPHASCREEN Shipment

AlphaScreen Round Separator is built as a simple and effective solutions for our customer. It minimizes the downtime & maintenance cost. This achieved by our design of direct and indirect vibrator motor with compact sizing and efficient capacity.

AlphaScreen Round Separator is constructed by high quality materials with qualified welders & workmanship. Therefore it is able to have a long lasting performance with reliable & consistency throughput. The superior engineering and high quality finishing also make it outstanding in any environment regardless of dry or wet application, even in an environment that prone to rusting.

Direct Drive Motor

The conventional motor is uniquely design for high efficiency, it has been widely adopted by markets for separating solids fron liquids or segregate dry material into various particle size. This proven design not only delivers superb performance in sieving but is also highly efficient and consistent. Our Alphascreen round separator is equipped with high quality motors that can deliver a promising performance with consistency throughput. Therefore our machine can deal with challenging processes, and is not only suitable for food industry but also many other heavy industries.

Indirect Drive Motor

Our specially designed indirect-drive vibrating separators are builds to suit POM user, especially for the POM users who are located away from town with less accessible to spare parts. The low-maintenance, and high-volume production units are be able to meet the requirements easily. The inexpensive off-the-shelf motors and bearings can be quickly and easily replaced, hence allowing the production line resume without having to wait for original manufacturer parts which dramatically reduces the downtime as well as maintenance costs.

Construction Features

Clamping system by solid ring structure.
All parts in contact with product are made of Stainless Steel, SS 304.
Contact parts with surface finishing of sand blasted or mechanical polished.
Electrical motor vibrator, Class F insulation.

AlphaScreen Round Separator work with three ways vibration simultaneously-vertically, horizontally and tangentially. The adjustable weights on the upper and lower end of motor shaft produce dynamic vibration which consists of horizontal, vertical and tangential motions. The relation of the lower weight to the upper weight can be adjusted to control the spiral screening pattern. This unique motion provides a degree of screening capacity and efficiency superior to any other screening machine. By controlling the phase angles of those weights, our round separator will be able to provide several types of grain flow.

AlphaScreen Round Separator Advantages

- Various Capacity
  Our vibrating machine capacity available from 30 up to 60 inch. The various model selection cater for different user needs, the various sizes also allow material to spread across the entire screening surface for a maximum throughput, this also resulting in maximum capacity of screening.

- Longer Life span
  Our precise screening & welding technology enable us to produce top quality tension and uniform vibrating screens. The long lasting vibrating screens are made by high quality stainless steel material which produce reliable & higher throughput with less down time.

- Low Maintenance
  Our three dimensional vibratory motor reduce blocking mesh blocking. These also resulting in less maintenance cost and operation down time for better productivity.

- Higher Reliable Motor
  High quality imported motor produces dynamic motion for reliable throughput. The long lasting bearing and material allows motor to work freely and continuously under a hash environment. The efficient motor also reduce the electricity cost by generating higher centrifugal force with less horse power input.

- Capacity Flexibility
  The vibrating machine is highly adjustable and configurable from a single deck up to as many as 4 screening decks which allows simultaneous separation under single machine, great flexibility and efficiency meets the production requirements.

AlphaScreen Round Separator for the industries of

Food & Beverages Industries	Palm Oil, KCP (Oil), Wheat Flour, Soya-bean, Corn, Rice (Grains and Powder), Wheat Strach, Large Grain White Sugar, Oil (Liquid), Fine Sugar (Powder), Soy (liquid), Dairy Products (Powder, Liquid).
Ceramic Industries	Silicon Sands (Grains), Pottery & Clay (Liquid From), Glass Material (Powder), Sand & Gravel (Powder), Aluminium Powder Oxidated.
Chemical & Resigns Industries	Synthetic Resins, Coating Material, Pigments, Dyestuff (Powder, Liquid), Soap, Rubber, Silicon Powder, Pigments, Managanese Dioxide, Fertilizer (Grain, Powder), Medicines, Spraying Paint, Epoxy Powder, Polyethylene Powder, Epoxy Resigns.
Metals & Metallurgical Mines	Iron, Copper (Powder & Grains), Aluminium Foils, Raw Limestone, Scrap Oil (Liquid), Fluorescent Material.
Waste & Pollution Control	Waste water, Waste Oils, Animals feed, Recycling Water.

AlphaScreen Round Separator Models & Specifications

Circular vibratory round separator drawing

Type: Direct Motor Type

Model	A (mm)	B (mm)	C (mm)	D (mm)	E (mm)	F (mm)	Electrical Power (HP)	Mesh Surface (M²)
AS30	800	765	620	380	670	500	0.7	0.86
AS48	1200	1220	970	540	876	755	2.5	1.12
AS60	1500	1220	970	540	1085	755	2.5	1.73

Type: In-Direct Motor Type

Model	A (mm)	B (mm)	C (mm)	D (mm)	E (mm)	F (mm)	Electrical Power (HP)	Mesh Surface (M²)
AS48-ID	1200	1505	1255	825	876	1040	4.0	1.12
AS60-ID	1500	1505	1255	825	1085	1040	4.0	1.73
AS72-ID	1800	1505	1255	825	1280	1040	5.5	2.54

AlphaScreen Round Separator Action & Principle

Materials Flow Direction	Phase	Features	Main Applications
		The materials from the center go straightly to the circumference.	General classification speedy sifting for the easy sreenable materials.
		Starting the whirpool motion.	For the ordinary sifting operation.
		The longest whirpool motion.	Precision classification for the fine powder, high condensation material, and the much hydrated materials.
		Materials concentrate to the center.	Others.