ALPHASCREEN Separator

ALPHASCREEN Separator Operation

ALPHASCREEN In The Mill

ALPHASCREEN Assembly

ALPHASCREEN Shipment

AlphaScreen Round Separator is built as a simple and effective solutions for our customer. It minimizes the downtime & maintenance cost. This achieved by our design of direct and indirect vibrator motor with compact sizing and efficient capacity.

AlphaScreen Round Separator is constructed by high quality materials with qualified welders & workmanship. Therefore it is able to have a long lasting performance with reliable & consistency throughput. The superior engineering and high quality finishing also make it outstanding in any environment regardless of dry or wet application, even in an environment that prone to rusting.

 

Direct Drive Motor

 
The conventional motor is uniquely design for high efficiency, it has been widely adopted by markets for separating solids fron liquids or segregate dry material into various particle size. This proven design not only delivers superb performance in sieving but is also highly efficient and consistent. Our Alphascreen round separator is equipped with high quality motors that can deliver a promising performance with consistency throughput. Therefore our machine can deal with challenging processes, and is not only suitable for food industry but also many other heavy industries.
 

Indirect Drive Motor

 
Our specially designed indirect-drive vibrating separators are builds to suit POM user, especially for the POM users who are located away from town with less accessible to spare parts. The low-maintenance, and high-volume production units are be able to meet the requirements easily. The inexpensive off-the-shelf motors and bearings can be quickly and easily replaced, hence allowing the production line resume without having to wait for original manufacturer parts which dramatically reduces the downtime as well as maintenance costs.
 

Construction Features

 

  • Clamping system by solid ring structure.
  • All parts in contact with product are made of Stainless Steel, SS 304.
  • Contact parts with surface finishing of sand blasted or mechanical polished.
  • Electrical motor vibrator, Class F insulation.

AlphaScreen Round Separator work with three ways vibration simultaneously-vertically, horizontally and tangentially. The adjustable weights on the upper and lower end of motor shaft produce dynamic vibration which consists of horizontal, vertical and tangential motions. The relation of the lower weight to the upper weight can be adjusted to control the spiral screening pattern. This unique motion provides a degree of screening capacity and efficiency superior to any other screening machine. By controlling the phase angles of those weights, our round separator will be able to provide several types of grain flow.

AlphaScreen Round Separator Advantages

 

    • Various Capacity
      Our vibrating machine capacity available from 30 up to 60 inch. The various model selection cater for different user needs, the various sizes also allow material to spread across the entire screening surface for a maximum throughput, this also resulting in maximum capacity of screening.
    • Longer Life span
      Our precise screening & welding technology enable us to produce top quality tension and uniform vibrating screens. The long lasting vibrating screens are made by high quality stainless steel material which produce reliable & higher throughput with less down time.
    • Low Maintenance
      Our three dimensional vibratory motor reduce blocking mesh blocking. These also resulting in less maintenance cost and operation down time for better productivity.
    • Higher Reliable Motor
      High quality imported motor produces dynamic motion for reliable throughput. The long lasting bearing and material allows motor to work freely and continuously under a hash environment. The efficient motor also reduce the electricity cost by generating higher centrifugal force with less horse power input.
    • Capacity Flexibility
      The vibrating machine is highly adjustable and configurable from a single deck up to as many as 4 screening decks which allows simultaneous separation under single machine, great flexibility and efficiency meets the production requirements.

AlphaScreen Round Separator for the industries of

 

Food & Beverages Industries Palm Oil, KCP (Oil), Wheat Flour, Soya-bean, Corn, Rice (Grains and Powder), Wheat Strach, Large Grain White Sugar, Oil (Liquid), Fine Sugar (Powder), Soy (liquid), Dairy Products (Powder, Liquid).
Ceramic Industries Silicon Sands (Grains), Pottery & Clay (Liquid From), Glass Material (Powder), Sand & Gravel (Powder), Aluminium Powder Oxidated.
Chemical & Resigns Industries Synthetic Resins, Coating Material, Pigments, Dyestuff (Powder, Liquid), Soap, Rubber, Silicon Powder, Pigments, Managanese Dioxide, Fertilizer (Grain, Powder), Medicines, Spraying Paint, Epoxy Powder, Polyethylene Powder, Epoxy Resigns.
Metals & Metallurgical Mines Iron, Copper (Powder & Grains), Aluminium Foils, Raw Limestone, Scrap Oil (Liquid), Fluorescent Material.
Waste & Pollution Control Waste water, Waste Oils, Animals feed, Recycling Water.
 

AlphaScreen Round Separator Models & Specifications

 

Circular vibratory round separator drawing

Type: Direct Motor Type

Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Electrical Power (HP) Mesh Surface (M2)
AS30 800 765 620 380 670 500 0.7 0.86
AS48 1200 1220 970 540 876 755 2.5 1.12
AS60 1500 1220 970 540 1085 755 2.5 1.73
 

Type: In-Direct Motor Type

Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Electrical Power (HP) Mesh Surface (M2)
AS48-ID 1200 1505 1255 825 876 1040 4.0 1.12
AS60-ID 1500 1505 1255 825 1085 1040 4.0 1.73
AS72-ID 1800 1505 1255 825 1280 1040 5.5 2.54
 

AlphaScreen Round Separator Action & Principle

Materials Flow Direction Phase Features Main Applications
The materials from the center go straightly to the circumference. General classification speedy sifting for the easy sreenable materials.
Starting the whirpool motion. For the ordinary sifting operation.
The longest whirpool motion. Precision classification for the fine powder, high condensation material, and the much hydrated materials.
Materials concentrate to the center. Others.
  

AlphaScreen Round Separator Parts & Components

Circular Vibratory Separator 3D Diagram

Spare Parts

Spacing Frame
Spacing Frame
Distributing Frame
Distributing Frame
Table Frame
Table Frame
V-Clamp Assembly
V-Clamp Assembly
Spool, Centre-Tie-Down, Balance Spring Assembly
Spring & Spool Assembly
Centre-Tie-Down Assembly
Balance Spring Assembly
Lower Table Weldment
Lower Table Weldment
Base Support
Base Support
Motovibrator
Motovibrator
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